4 Major Fiber Laser Cutting Problems and How to Fix Them
Fiber laser cutting slices metal with power and accuracy. But sometimes, things go wrong. The machine might burn the edges, make rough cuts, or break parts too soon. These problems slow work and waste money. Fixing them keeps the machine running smoothly. This blog explains four significant fiber laser cutting problems and how to solve them. Whether using a fiber laser cutting machine or getting help from CNC fiber laser cutting machine suppliers in UAE, knowing these fixes makes cutting easier.
Several Fiber Laser Cutting Issues and Their Solutions
- Uneven Cutting
Problem:
Sometimes, laser cuts look rough, deep in some spots, and shallow in others. The machine might not cut all the way through. Poor focus, wrong speed, or bad material can cause this.
Solution:
Calibrate the fiber laser cutting machine according to the material thickness. Test various speeds and power on waste material. Plot a chart to determine the appropriate settings. Maintain lenses and nozzles free from dirt to sharpen the laser beam. Choose materials with even texture throughout. Uniform airflow and proper gas pressure improve cutting.
Purchasing from leading fiber laser cutting machine suppliers guarantees enhanced performance and reduced errors.
- Problems With Cutting Reflective Metals
Problem:
Aluminum, copper, and brass are reflective.The laser reflects off of them rather than cutting them.
This energy waste lowers productivity, and may even destroy the laser.
Solution:
Use the pulsed laser mode to control the interaction between light and surface. Short pulses of laser energy prevent reflections.
Set the laser at the right height and angle. Use special lenses to handle reflections. Ask fiber laser metal cutting machine suppliers in UAE about machines made for reflective metals.
Changing the laser’s power and position makes cutting these materials safer and easier.
- Cutting Parts Wear Out Too Rapidly
Problem:
Lenses, mirrors, and nozzles are subjected to high temperatures and airborne debris. When they depreciate early, the machine decelerates, and the cutting quality is not good.
Solution:
Use strong, heavy-duty parts that last longer. Modulate heat using laser power, gas flow, and speed.
Keep parts clean and inspect frequently. Dirt and dust absorb the laser beam. Dry, clean gas prevents buildup and keeps the machine running smoothly. CNC fiber laser cutting machine suppliers in UAE sell durable parts for longer-lasting performance.
Good maintenance stops expensive repairs and extends machine life.
- Wrong Gas Pressure
Problem:
If gas pressure is too low, the edges look rough. If it’s too high, materials ignite. Ineffective gas control retards cutting and induces mistakes.
Solution:
Adjust gas pressure appropriately for every material. Utilize pure, dry gas to maintain the laser free of impurities. Regularly check gas flow and nozzle alignment. Selecting equipment from UAE suppliers of fiber laser metal cutting machines guarantees improved gas control. Correct gas settings enhance cutting speed and accuracy.
The End Note
Fixing fiber laser cutting problems makes work faster and smoother. Change the settings, clean the parts, and use strong materials to stop mistakes. Simple adjustments help prevent burns, rough edges, and gas pressure troubles. Anyone wanting to buy a fiber laser cutting machine in UAE should pick one with smart features. Honeybee CNC Equipment Co., Ltd. delivers tough, high-precision cutting CNC machines. This CNC fiber laser cutting machine supplier in UAE makes cutting easier and more accurate.